High Accuracy Ceramic Anilox Roller with Wear Resistant Coating
Product Introduction
Our ceramic laser engraved anilox roller series utilizes the advanced American 100HE fully closed-loop control thermal spraying system. Using imported chromium oxide powder, we create a ceramic structural layer that forms a stronger, denser, and harder wear-resistant coating. Combined with German fiber laser engraving technology, we produce high-precision ceramic anilox rollers with various mesh shapes, line counts, and arrangement angles.
Applications
Widely used in:
- Carton ink printing machines in packaging and printing industry
- Various flexographic printing machines
- Anodized aluminum, gold and silver cards production
- Various composite films manufacturing
- Lithium batteries and precision coating machines in carbon ribbon industry
Key Features
- High-precision design enables high-speed, high-efficiency operation
- Denser, finer, and stronger wear-resistant ceramic coating ensures smooth surface
- Thinner mesh walls with optimal opening-to-depth ratio maximize volume per unit area
- Smooth mesh inner walls provide excellent release and transfer properties
- Precise mesh pattern accuracy ensures uniform transfer volume
- Multiple mesh types available to meet different transfer volume requirements
Product Specifications
| Specification |
Value |
| Effective engraving diameter of roller surface |
φ50～600mm |
| Effective engraving length of roller surface |
1100~4000mm |
| Number of engraving lines |
110～2000 L/in (4～800 L/cm) |
| Mesh shape |
Hexagonal, square concave and convex points, twill type and other specific designs |
| Mesh arrangement angle |
160°, 45°, 30° and other specific requirements, twill 1~89° |
Quality Accuracy
- Coating porosity: 1-3%
- Coating hardness: HV0.3≥1200
- Circle runout: 0.005
- Cylindricity: 0.01
- Dynamic balancing quality level: G2.5
The appropriate texture volume selection depends on equipment properties (scraping method, working accuracy, running speed), ink/glue characteristics, printing materials, and graphic requirements. Custom mesh types with specific shapes and transfer volumes can be designed to meet special needs.
About Huatao Group
Founded in 2008, Huatao Group is a professional supplier with over 15 years of experience manufacturing rollers for various industries:
Paper Industry: Forming rollers, vacuum couch rollers, dandy rollers, press rollers, dryer cylinders, calender rollers, and more.
Plastic & Rubber: Chill rollers, MDO rollers, corona treatment rollers, carbon fiber rollers, coating drums, and more.
Nonwoven Fabric: Cylinder rollers, doffer rollers, embossing rollers, cooling rollers, and more.
With a commitment to innovation and quality, our products are exported to over 96 countries. We understand each customer's unique requirements and provide customized solutions with superior quality and service.
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